Overhead wire intelligent coating robot

Overhead wire intelligent coating robot
Brand Name:广东冠能电力科技发展有限公司
Design Company Name:广东冠能电力科技发展有限公司
Nationality / Region:China
Entry ID:2023-06-1210709
Entry Category:Product_Group
Categories:Manufacturing Equipment
Introduction
(1)Overhead wire intelligent coating robot is an intelligent robot, with live automatic up and down overhead distribution wire, remote control operation, process can be considerable and controllable and other functions, without the help of insulated bucket arm truck and aerial workers cooperation, suitable for distribution lines (1) Implementability: the overhead wire intelligent coating robot can operate with electricity, can be charged automatic up and down the wire, can operate remotely by remote control, the whole process is considerable and controllable, eliminating the need for pole boarding operation and insulating bucket arm truck cooperation, can cope with various complex application scenarios, use robots to replace manual operations, while improving the efficiency of bare wire insulation operation, it eliminates the personal safety risks associated with traditional manual replacement of insulated wires or installation of insulating packaging materials, and improves the feasibility of on-site insulation technology of bare conductors. Overhead wire intelligent coating robots have been widely used in State Grid, China Southern Power Grid, Mengxi Power Grid, petroleum and petrochemical and other industries, and have obtained nearly 40 million contracts and sold more than 100 sets in total. (2)Operability: The control system has built-in wire diameter bearing parameters, walking speed, insulation material push pressure control curve, and adopts intelligent control technology to realize the coordinated control of travel speed, coating speed and coating thickness, and ensures uniform coating of bare conductors with different wire diameters. The operator controls the robot to coat the insulation material with electricity through the ground wireless remote control, insulates the bare wire, and the operation process is simple and intuitive, with one-key on-line and offline functions, simple and fast operation, reducing the operator's work burden and operation time. (3)Functionality: The overhead wire intelligent coating robot has functions such as autonomous upper and lower lines, online walking, insulation material coating, video display, action status monitoring, and power reminder. (4)Structure: The robot adopts a miniaturized design and compact size, which can adapt to the working environment of the tight space of the distribution network, which is convenient for operation and maneuverability. The surface of the robot is wrapped with insulating material to ensure the insulation performance of the robot and reduce the interference and risk to the surrounding equipment and personnel. Special electromagnetic shielding and isolation measures are in place to enable normal operation on strip lines. (1)Formal beauty: The product adopts a large area of gray-black shell with orange lightning stripes, which improves the overall visual attraction and aesthetics. The design is inspired by the scene of lightning breaking through the long space, conveying the visual effect of speed and warning, which is closely related to the application of the power industry. The tail of the robot is hung with a coated nozzle, which looks like a propeller. The whole shows the characteristics of streamlinedness, simplicity and modernity, representing a stable and ready image. The exterior design enables the robot to show an elegant, dynamic and exquisite appearance.(2)Functional beauty: The product is designed with dent handles at the bottom and top to facilitate field workers to carry robots. This humanized design takes into account the needs of the actual operating environment, improves the operability and convenience of the robot, and makes it easy for operators to carry and move the robot. The metering wheel on the walking arm can calculate and record the walking distance and coating distance of the robot, providing a basis for on-site operation control. The shape, structure and function of the robot are closely combined to form a functional beauty.(3)Material beauty: The robot uses high-quality materials, and the fuselage structure is made of aluminum alloy material, which can give the robot a strong, stable and high-end appearance. The fuselage shell is made of engineering plastic, and the walking arm, nozzle and other exposed parts are treated by anodized coating with appropriate materials such as black oxide film, so as to increase the material beauty of the robot with the gloss, texture and color of the robot.(4)Beautiful craftsmanship: The surface of the product is made of smooth material and finely polished, with good texture and touch. The seams between the components are flat, and there are no protruding corners, showing an integrated, coordinated and unified appearance. Accurate assembly and manufacturing processes are adopted in the manufacturing process to ensure the precise coordination of components and high-quality manufacturing, and improve the performance and stability of the robot. The overall appearance shows the characteristics of seamless, smooth and integrated, improving the overall sense of quality.(5)Technology beauty: The robot is equipped with an advanced remote control system and uses high-performance processors and algorithms to realize independent overhead wires. Through laser sensors, cameras and other sensors, robots can sense and adjust their surroundings in real time. Using advanced nozzle design and control algorithms, the robot can ensure the thickness and uniformity of coating and ensure the quality and performance of the insulation layer. The integration and collaborative work of a variety of technologies show the integration of technology and engineering, reflecting the intelligence and high efficiency of robots in complex environments.The cultural value of overhead wire intelligent coating robot has certain beneficial effects: (1) Overhead wire intelligent coating robot represents the application of technological innovation in the power industry, promotes the automation, intelligent development and digital transformation of the power industry, brings new opportunities and challenges to the power industry, and improves work efficiency by adopting intelligent robot technology. Reduce costs and play an active role in the global energy transition. (2) The application of overhead wire intelligent coating robot can cultivate technical talents and inherit knowledge, provide opportunities for practice and operation, and help cultivate technical talents in the power industry. At the same time, the promotion of overhead wire intelligent coating robots has promoted the inheritance and sharing of intelligent robot knowledge and promoted the sustainable development of the industry.(1)Safety: The use of robots instead of manual operations improves the efficiency of bare wire insulation operations, eliminating the personal safety risks associated with traditional manual replacement of insulated wires or installation of insulating packaging materials. (2)Ease of use: The operator interface and control system are designed to be simple and clear, operators can operate through an intuitive interface, no complex training or professional skills are required, and the robot can complete the coating operation autonomously according to preset parameters and paths. Through a reasonable human-machine interface and interaction mode, the operator can interact with the robot more easily, clear instructions and feedback information, and friendly operation interface, which improves the ease of use and user satisfaction of the robot. (3)Intelligence: The robot adopts intelligent control technology, which can realize the collaborative control of travel speed, coating speed and coating thickness, ensure uniform coating of bare wires with different behaviors, and promote the development of power distribution automation and intelligent operation technology.
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